Prefabricated Exterior Wall Panels

PREFABRICATED EXTERIOR WALL PANELS

Grayhawk, LLC has been fabricating and erecting prefabricated exterior wall panels since 1978. Panels have been supplied to hundreds of projects, ranging from one-story to thirty-five stories in height, located in twenty-two states covering the eastern half of the United States.

The company's 43,000 square foot manufacturing facility is located in Lexington, KY. It is ideally situated near the intersection of I-64 and I-75, allowing for ease of transportation to the north, south, east and west.

Benefits of Panelization:

  • Highly engineered panels and connections
  • In-shop quality control
  • Controlled fabrication environment
  • Improved productivity
  • Allows for schedule compression
  • Reduces onsite clutter and interference (i.e. scaffolding and debris)
  • Predetermined and controlled erection durations
  • Reduces safety risk when compared to stick-built construction

To maximize the benefits of panelization, it is important to get Grayhawk, LLC involved early in the design process. Too often, panels are considered only after a job has been designed to be stick-built and the decision maker ends up comparing "apples to oranges". Efficiencies can be realized by performing the panel design in conjunction with the project design, thus eliminating costly compatibility issues.

Panels are typically designed utilizing MIG welded cold formed steel framing as the structural base. Panels can be fabricated with frame only, frame with sheathing or a finished panel including the frame, sheathing and a variety of exterior finishes (i.e. EIFS, tile, terra cota tile and stone).

Grayhawk, LLC also manufactures Fedderlite (an EIFS finished panel most frequently used to re-clad existing buildings) and Metalite (an EIFS finished panel on proprietary metal deck used most frequently on roof-top screen walls).

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Click here for a list of notable projects.